Cooling the air!!

Continuing on…working on the intercooler plumbing

Made this tool to be able to put a bead on the IC piping.
[img]https://lh3.googleusercontent.com/-SOOeEEV2haw/VwFobGWdtFI/AAAAAAAApWs/MNYuglDRpaQNWpkhGKLJsEaNOVjXWQHAwCCo/s640/IMG_8697.JPG[/img]

Short one from the turbo to the IC
[img]https://lh3.googleusercontent.com/-WymoZ04xS9g/VwFogbADssI/AAAAAAAApWs/1HPeL3OVfbMwVYVrjz4yoqnjlocnXHBxQCCo/s640/IMG_8701.JPG[/img]

I’m getting better and better an aluminum….
[img]https://lh3.googleusercontent.com/-MVXeczmIVJ0/VwFom-735FI/AAAAAAAApWs/tqJKqTIvgEEeq9MShbYnthz0TxKuIrGXQCCo/s640/IMG_8704.JPG[/img]

From IC to Throttle Body
[img]https://lh3.googleusercontent.com/-pM6VTBvgvBs/VwFooUVg9AI/AAAAAAAApWs/eXdCbFNp_8sezQITJ73H2kcUk-bFam4mgCCo/s640/IMG_8705.JPG[/img]

Pulled back a bit
[img]https://lh3.googleusercontent.com/-44_X5xauSwU/VwFoqHnBCRI/AAAAAAAApWs/TY8pafTPOcUMqMmEYtJNszZ4YTBkotInwCCo/s640/IMG_8706.JPG[/img]

BOV placement
[img]https://lh3.googleusercontent.com/-EPSIY9ozD6k/VwFp1xT4nWI/AAAAAAAApWs/dGY1o0d5q-EwvyHtAOkX4f_yrtk27hjzACCo/s640/IMG_8753.JPG[/img]

BOV flange welded on
[img]https://lh3.googleusercontent.com/-5rfVfPBy0SI/VwFpvMyexiI/AAAAAAAApWs/PppD1bBI3aoJ016P3T1UxSQ_QJr_09AHACCo/s640/IMG_8748.JPG[/img]

Air filter setup…[img]https://lh3.googleusercontent.com/-OEV9q01KvLc/VwFptIUZi9I/AAAAAAAApWs/CczE4NVBXTYl4auS-criBmckuwDFmfEjACCo/s640/IMG_8747.JPG[/img]

[img]https://lh3.googleusercontent.com/-GJoR6XpaH78/VwFpphCPaNI/AAAAAAAApWs/j3MehrHiZfsFNQs9vYRX0ZpVDeNkTANhACCo/s640/IMG_8745.JPG[/img]

This car will have AC so it needed a spot for a drier. Using a e30 drier as it is easy to replace if needed.
Small bracket..cad first
[img]https://lh3.googleusercontent.com/-bVx-HQEG8p4/VwFs97F94CI/AAAAAAAApWs/HcosRp3T4Tk7LAv1kxNQjbVURBK4h3VmwCCo/s640/IMG_8831.JPG[/img]

then metal
[img]https://lh3.googleusercontent.com/-WqR6neNkFxE/VwFtAv-THcI/AAAAAAAApWs/9_5huDsBJg40aql4koSmAR00xIGJqrfFACCo/s640/IMG_8833.JPG[/img]

[img]https://lh3.googleusercontent.com/-k7AZ237mYK8/VwFtCCrhlVI/AAAAAAAApWs/TUEFLQy038cZHY11Ia2QO-ChXnaYSeFywCCo/s640/IMG_8834.JPG[/img]

welded in and drier fitted with lower AC line mocked up
[img]https://lh3.googleusercontent.com/-HDTAlz_3YPc/VwFtGObfs3I/AAAAAAAApWs/tuTjp56q7QYO1_XGaKy1J4d7yLOie-EnwCCo/s640/IMG_8837.JPG[/img]

Then making other AC lines…
had to weld to the 318 compressor fitting and add a crimp connector.
[img]https://lh3.googleusercontent.com/–F3eZx544kk/VwFtXVom2GI/AAAAAAAApWs/wqDVy88VApMnzmkcrRQtbJtyavye22mYgCCo/s640/IMG_8848.JPG[/img]

[img]https://lh3.googleusercontent.com/-i2CY8vZlfxc/VwFtZTEXp3I/AAAAAAAApWs/ifCET7X0pQgNLHTjB7PB0RLJtjkRvnv4gCCo/s640/IMG_8849.JPG[/img]

on the car (mock up compressor)
[img]https://lh3.googleusercontent.com/-gAzhW3e9HUM/VwFtcmr6idI/AAAAAAAApWs/a3PtleMtV1wKlCCZHewUCUwwPLA4p47VQCCo/s640/IMG_8851.JPG[/img]

[img]https://lh3.googleusercontent.com/-q4MJFrmAAVw/VwFtd_8j83I/AAAAAAAApWs/DIDP5g9-szQl5oK2ExlMn6NFJti7SwWygCCo/s640/IMG_8852.JPG[/img]

low side mocked up
[img]https://lh3.googleusercontent.com/-zFkW0ZnK9qM/VwFtfAwIP9I/AAAAAAAApWs/oC3kPAEnSL8DI6N5nYvHQKa3e9zFvAT9gCCo/s640/IMG_8853.JPG[/img]

and welded
[img]https://lh3.googleusercontent.com/-lZYTpSEeDhM/V4d5tbzhxBI/AAAAAAAAsMs/vuSpfZXRk38SSTGaG7fIYCIiH6HjtRTVwCCo/s640/IMG_0211.JPG[/img]

Line from drier to evap in car. Fill port comes up from down low.
[img]https://lh3.googleusercontent.com/-vdptGXa7tZg/V5D2SuUsIBI/AAAAAAAAsMs/DuhuG9DKwgQ4MuHgAqEUnO5vujNPmkXlgCCo/s640/IMG_9588.JPG[/img]

Low side…this was later changed a bit.
[img]https://lh3.googleusercontent.com/-xl3qab0jhmE/V5D2WSCFtPI/AAAAAAAAsMs/mwU71wMIZaAZsjrsrDjdnzFzep_LU_MSgCCo/s640/IMG_9590.JPG[/img]

hold downs for everything
[img]https://lh3.googleusercontent.com/-urX_F1X6A9o/V5D2Yy39dNI/AAAAAAAAsMs/Wr79hTp3wtQXUa9yd9Efv6RPdh4VT100ACCo/s640/IMG_9593.JPG[/img]

All the lines mocked up
[img]https://lh3.googleusercontent.com/-HNz3G5VbwG4/V4d5upIivCI/AAAAAAAAsMs/wh808GCh78o5EkxH6xQjYkeeBSzKDoZEQCCo/s640/IMG_0212.JPG[/img]

[img]https://lh3.googleusercontent.com/-0x7a8HYc9LE/V4d5v5jCytI/AAAAAAAAsMs/G35Zgg9ZZ18z4QTisEYWON7ItnAxd6m8QCCo/s640/IMG_0213.JPG[/img]

Crimped and painted
[img]https://lh3.googleusercontent.com/-dRMSBfFyPqw/V4d5y5CefdI/AAAAAAAAsMs/iC6bORjAkkc6Edde2s-JqN4YEu-j2nJiACCo/s640/IMG_0215.JPG[/img]

Inside the car
[img]https://lh3.googleusercontent.com/-mO5p8AWmTbU/V5D3qbdxxnI/AAAAAAAAsMs/n8fUMd9MpqQFZb4ZqsVb94-zk9vUT05lACCo/s640/IMG_9903.JPG[/img]

crimper
[img]https://lh3.googleusercontent.com/-O-CbojvvwRI/V5D3v8t24GI/AAAAAAAAsMs/Ii2i40ARcdYzXdRIF418dPJQSwJNywmdgCCo/s640/IMG_9906.JPG[/img]

crimped
[img]https://lh3.googleusercontent.com/-qoSWJMnzwUc/V5D3xbxMgpI/AAAAAAAAsMs/mGB14eakUG8uQMgFwwg8Vw6wgnClky_gQCCo/s640/IMG_9907.JPG[/img]

installed
[img]https://lh3.googleusercontent.com/-4a_UgwpmVLw/V5D3z7QexyI/AAAAAAAAsMs/TUoS1Wkpay8qsEbkZeWS7NCmw3_jcVl0gCCo/s640/IMG_9909.JPG[/img]

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